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What is Honeycombing? 

Honeycombing in concrete structures refers to the formation of voids or gaps between coarse aggregate particles due to insufficient mortar filling. This defect typically arises from factors like poor concrete mix workability, inadequate compaction during placement, or formwork leakage.  

Honeycombing leads to weakened and porous areas within the concrete, impacting its structural integrity. 

How does Honeycombing damage concrete structures? 

Honeycombing can damage concrete structures by weakening affected areas, reducing overall strength and load-bearing capacity. Additionally, it creates pathways for harmful substances like chlorides and carbonation to penetrate, leading to corrosion of reinforcement and concrete deterioration.  

Honeycombing facilitates the initiation and progression of other deterioration processes such as leaching and erosion, compromising durability. Addressing honeycombing is crucial to prevent structural failure and ensure the longevity of concrete structures. 

What causes Honeycombing? 

Inadequate concrete vibration or compaction. 

High density of reinforcements. 

Mould leakage. 
How can I identify Honeycombing in concrete structures? 
 

Visual survey 

Non-destructive testing 

Destructive testing 

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How can I repair Honeycombing in concrete structures? 

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